Fertilizer Production Technology

 Presentation  Self-propelled manure turning machine is one of the center hardware in Organic compost creation plant.With four-wheel propelled,the machine utilizes one-man control and hostile to slip tires.Moving over the strip compost,the gear turn the material and structure another line.The self-impelled fertilizer turning machine is reasonable for different working condition,not just in open ground,also in workshop and greenhouse.The specialized advancement is to incorporate the devastating capacity for the last time of fermentation.The accessional sharp edge can break the square shaping in aging cycle efficient.You can item the manure without an extra crusher,which can low the expense and free the produce capacity.  Working cycle  The small scale compost machine is one aging manure turning hardware consolidated by two parts:turning gadget and moving device.The moving gadget utilize four wheels,diesel power,anti-slip tires,one-man and guiding wheel operation.The...

If you're going to be making an investment in commercial compost tuner equipment , it's likely that you may have questions on cost. You'll want to make sure that the machinery you need to do invest in delivers an excellent value for that price. These are several factors you must keep in mind when examining prices.  Cost Can Differ Depending On The Vendor You Purchase From  Vendors don't charge the same rates for the similar varieties of equipment. Should you compare options, you'll learn that some vendors charge lower rates for the similar equipment. Because of this, it's essential to think about different vendors to enable you to obtain the ones offering the top deals. Whilst you should seek out vendors with excellent rates, you should also make certain that the vendor you're buying from is reliable. SX Vendors will  provide detailed information in regards to the equipment that we can carry to help you determine if that equipment will be a good fit to meet...

A pig manure output is about 3 kg per day, and the annual fecal output of 5000 pigs is about 5475 tons. The 5000 pig factory suggests to purchase a small-scale production line with an annual output of 5000 tons of organic fertilizer. The annual profit is very considerable. Moreover, the pig manure in the pig house is gone, which can ensure the health of pigs, reduce the incidence of diseases and increase the marketing rate of pigs. For a rural pig farm with 5000 pigs on hand, anaerobic treatment mode or aerobic treatment mode should be considered before waste recycling. Aerobic treatment mode can produce more solid organic fertilizer resources, while anaerobic treatment mode can produce biogas resources and liquid organic fertilizer resources. Anaerobic fermentation needs to use biogas tank, although the state has supportive policies, aerobic fermentation is more appropriate. The main factors affecting the fermentation process are water content, carbon nitrogen ratio, pH value, ventil...

The powdery organic fertilizer production line is designed for the users who are just starting and lack of funds. We consider that the users are worried about the high price of powdery organic fertilizer equipment because they are just starting to build a factory , but their own manure has no place to deal with and pollute the environment, and there is a bad smell in a few miles around. Therefore, Henan Shunxin Heavy Industry Technology Co., Ltd. has designed a set of small powder organic fertilizer Production line. It can not only solve the problem of less investment and quick return effect, but also need not worry about the sales (self use or local sales). The whole set of powdery organic fertilizer production line is about 20000-50000 US dollars. The low-cost investment not only solves the problem of environmental pollution, but also increases the income and makes a fortune. Powdery organic fertilizer production line. The powdered organic fertilizer equipment for the production line...

 Drum granulator is one of the key equipment in compound fertilizer equipment industry, which is suitable for cold and hot granulation and large-scale production of high, medium and low concentration compound fertilizer. The drum granulator of Shunxin machinery factory adopts special rubber plate lining or acid resistant stainless steel lining plate, which realizes automatic scar and tumor removal, and cancels the traditional scraper device. SX compound fertilizer rotary drum granulator has the characteristics of high pelletizing strength, good appearance quality, corrosion resistance, wear resistance, low energy consumption, long service life and convenient operation and maintenance. Working principle of drum granulator. The material enters the front end of the rotating cylinder through the feeding pipe (the gradient of the feeding pipe should be greater than the natural inclination angle of the material). The steam inlet pipe at the front end of the cylinder ejects water vapor ...

Poultry manure is an ideal organic fertilizer in agricultural production. Proper application of manure can improve soil quality, cultivate soil fertility and prevent soil degradation. However, direct application may cause environmental pollution and decrease the quality of agricultural products. For densely populated towns, factories, schools and other surrounding areas, intensive large-scale livestock farms discharge a large amount of feces and urine. If not treated, it will not only cause serious environmental pollution, but also easily cause disease transmission. Manure composting methods. In fact, composting is a microbiological process under artificial control, under certain temperature, humidity, C / N ratio and ventilation conditions, using the fermentation of bacteria, actinomycetes, fungi and other microorganisms widely distributed in nature to artificially promote the biochemical transformation of biodegradable organic matter to stable humic substance, which is commonly know...

Self-moved fertilizer turner (a small scale compost turner machine )can adequately turn and blend animals excrement, ooze and microbial specialists and straw powder, which makes it sells well in North Turkey, and other Asian Countries, similar to Philippine Singapore. It establishes a superior climate for vigorous maturation of crude materials.A new fertilizer windrow turner was delivery to Turkey two days back.  Our client Mark effectively purchased another self-pushed manure turner on twentieth, Nov.2020.Mark is the proprietor of an enormous scope ranch in Bursa. Because of gigantic sheep, there are a ton of sheep manure fertilizer. It is a major issue to manage the compost . Also, Bursa is known for farming. In this manner, Mark needed to begin another business of natural manure creation with an accomplice.  Due to fully open regions in his homestead, he chose to compost the excrement with the natural manure fertilizer turner. After definite comprehension of his data, our s...

New organic fertilizer plant 1. Submit a "feasibility report" to the Bureau of industry and information technology for project approval → environmental protection department (for EIA) → national development and Reform Commission (for official project approval) → for industrial and commercial business license - organization code certificate → registered capital (bank account opening) 2. The business scope of the company must include the sale and production of organic fertilizer , and after obtaining the business license, all necessary procedures of the company should be improved, including tax registration, enterprise code, etc. 3. Purchase fertilizer equipment: commercial composting equipment , fertilizer granulation production line machine, and some auxiliary equipment. 4. Construction plant: during the application process of fertilizer registration, relevant personnel will come to the factory to take samples for testing. In fact, there are two purposes for sampling in the f...

 The normal crushing machines for compound fertilizer are roller granulator and drum granulator. After granulation, the materials can be put away for more and are difficult to agglomerate. The accompanying article primarily centers around these two compost granulators. Give a nitty gritty presentation.  The roller granulation machine is made out of a move of inverse pivot course, which are introduced next to each other with little dispersing. By and large, one roll is fixed and the different turns moderately. The outside of each roll is engraved with a specific number of bite the dust openings. The fine material enters the container. With the ceaseless pivot of the rollers, the material enters the curve triangle between the two rollers and is bit by bit packed. At the point when it arrives at the mathematical centerline of the contrary rollers, the compost in the kick the bucket opening gets the most extreme weight and is compacted into manure. At the point when the roller t...

To give full play to the role of horse manure, we should first understand the characteristics of horse manure and scientifically ferment horse manure. Horse manure can be made into fertilizer . However, if horse manure is used alone, it will not have the same quality as pig manure. Because horse manure is thick and urine is small, horses do not move in the fence during the day. Therefore, we should mix horse manure and pig manure together to accumulate retting and store horse manure during storage. The high heat of pig manure can promote the maturity of pig manure and improve the quality of organic fertilizer. Adding appropriate horse manure into the high-temperature compost, the high-temperature fiber decomposing bacteria in horse manure can accelerate the decomposition of compost, increase the compost temperature and the harmful bacteria and parasitic eggs in the feces. Therefore, farmers should make a hotbed when raising seedlings, for example, when cultivating vegetable seedlings, ...

Cow manure organic fertilizer is good for land and crops. How to process cow manure organic fertilizer ? What are the methods? Today, we share the processing methods of cow manure organic fertilizer. There are two ways to produce organic fertilizer from cow manure: natural fermentation organic fertilizer and organic fertilizer production equipment. The natural fermentation cow manure organic fertilizer is artificial fermentation, the cow dung is dried or dried, so that its moisture content is controlled below 85%, and then adding straw powder, the ratio of cattle to cattle is 7:3, so that the carbon ratio of raw material (cow manure) and auxiliary material (straw powder) is controlled at 23-28, and the water content is controlled at 52% - 68%. Finally, organic fertilizer fermentation maturity agent was added. The second is stirring and turning.  Organic fertilizer is produced by fermentation with organic fertilizer equipment, and organic fertilizer fermentation, mixing and drying e...

Now the environmental protection inspection is more and more strict. The dryer equipped in NPK fertilizer production line needs fuel, but now it is forbidden to burn some fuels, such as coal combustion, and the roller extrusion granulator can omit this link. Due to the relatively low moisture requirement of the roller extrusion granulator, which is about 20%, it can be dried naturally after molding. Customers can directly avoid the drying process after granulation, and can be directly packaged for sale. The double roll extrusion granulator mainly belongs to the extrusion sliding model. The working principle is that the belt and pulley are driven by the motor and transmitted to the two output shafts of the reducer through the reducer, and each output shaft drives the two grinding rollers to do the opposite work through the coupling. The materials are added from the feeding hopper, demoulded and pelletized by double axis extrusion, and then transferred to the The crushing chamber is use...

Pig manure is a good raw material of organic fertilizer. If pig manure is directly returned to the field, it will damage the roots and burn seedlings, which is easy to cause crop yield reduction. The solution to solve the problem of pig manure pollution in large-scale farms is to use complete sets of organic fertilizer equipment to process organic fertilizer, which is highly mechanized and easy to master. Generally, fermentation tank should be established for pig manure fermentation organic fertilizer. The following is the fermentation process of pig manure processing organic fertilizer Let's introduce it. I hope it will be helpful to you. Pig manure was mixed with straw, sawdust and mushroom residue in proper proportion (feces accounted for 8-90%, others accounted for 10-20%). 1 ton of material (about 2.5 tons of fresh material) is added with 1 kg of pig manure starter, diluted by 1 kg of pig manure starter and 5 kg of rice bran (or wheat bran, corn flour and other substitutes), ...

In recent years, with the rapid development of aquaculture, many large and medium-sized centralized breeding centers have emerged in various countries. Although this is conducive to the concentration of aquaculture, but at the same time, it also brings great pressure to the surrounding environment.  According to relevant records, in 2016, the annual production of livestock and poultry manure pollutants was about 5.5 billion tons, which was 4.6 times of industrial organic pollutants. By 2020, the number would increase to about 10 billion tons per year. We all know that animal manure is a valuable resource, but also a source of pollution with strong pollution capacity. There are a large number of phosphorus, nitrogen and other substances and pathogenic bacteria spread into the atmosphere, seriously endangering environmental safety. How can this situation be solved? Animal manure is an important resource, which is a problem of utilization. The development of organic agriculture is ins...

In the organic fertilizer production line, the fermentation process of organic fertilizer is a very important link. The success of organic fertilizer fermentation directly determines the quality of organic fertilizer after granulation. The granulation of organic fertilizer mainly refers to the process of fermentation, throwing, crushing, drying, cooling and granulation of livestock manure after adding biological bacteria. There are mainly two types of tipping machine, one is trench type, the other is mobile type, and the other is mobile type, which covers a large area. Generally speaking, after the biological fermentation tank is built, the harmful bacteria in animal manure can be eliminated by adding biological bacteria, and then heating up quickly, deodorizing, and eliminating the harmful bacteria in the manure of livestock and poultry. Generally speaking, the tank type overturning machine is used to turn and toss several times a day, so that the unfermented materials are completely...

1. Raw material supply The raw materials required for the production of organic fertilizers mainly include biological strains, organic and inorganic substances and various trace elements. Organic matter can be selected from local raw materials (grass soil, poultry manure, coal ash, garbage sludge, agricultural and sideline product waste, etc.) according to local conditions; trace elements can be purchased from the market. 2. Site planning The plant is planned to produce 10,000 tons of organic fertilizer (granules) per year. It is calculated based on 300 production days per year. The daily output is 30-35 tons. It needs to be fermented 120-140 m, calculated based on 15-day fermentation days: Fermentation tank The volume is 2250-2650 m3. In addition, the trough-type stacker occupies 28 m3 of the tank, and the total volume of the fermentation tank is 2300-2700 m3. Therefore, it is recommended to build two fermentation tanks with a volume of 120 m x 8 m x 1.2 m. 3. Equipment selection Crus...

Compound fertilizer production line. The process flow of the compound fertilizer production line can usually be divided into: raw material ingredient, raw material mixing, raw material granulation, particle drying, particle cooling, particle classification, finished product coating, and then finished product packaging. SX NPK compound fertilizer processing plant Performance characteristics. The compound fertilizer production line has low investment, quick results and good economic benefits. The complete set of equipment has a compact flow layout, scientific and reasonable, and advanced technology. Energy saving and consumption reduction, no three wastes are discharged, stable operation, reliable operation and convenient maintenance. The raw materials have wide adaptability, suitable for the granulation of various raw materials such as compound fertilizer, medicine, chemical industry, feed, etc., and the product granulation rate is high. It can produce compound fertilizers of various c...

As we all know, granular fertilizer is easier to store and transport than powdered fertilizer. Therefore, most fertilizer manufacturers choose to produce granular fertilizer. So how do we use fertilizer equipment to efficiently produce fertilizer pellets? Let's take a detailed look at the manufacturing process of fertilizer pellets. The granulation process of the fertilizer granulator is as follows: (1) Crush Crush the material after 1 day of fermentation. Dry, crush and screen fermented organic matter. (2) Formula and mixing According to the formula, automatically prepare and mix nitrogen, phosphorus, potassium and fermentation materials, and transport them to the fertilizer granulator for granulation . According to the formula of mixing organic and inorganic materials according to different products, and fully mixing in the mixer. (3) granulation The production of biological fertilizers is mainly organic matter, with a lot of cellulose and poor molding conditions. And because of ...

Cow manure organic fertilizer raw materials The raw materials of cow manure should be pre-treated before composting to meet the fermentation conditions such as moisture and carbon-nitrogen ratio. Under normal circumstances, the carbon to nitrogen ratio of cow dung raw materials is 19-23:1, which is basically suitable for composting requirements, but the moisture status of cow dung varies greatly.  The moisture content of cattle manure in large-scale breeding farms is as high as 60%-80%, and measures must be taken to reduce the moisture content to 50%-60% before composting. It is recommended to adjust the moisture content of cow manure to reduce the moisture content by mixing and mixing, that is, add fermented low-moisture cow manure material (water content about 30%) to the high-moisture cow manure pile, and the two dry and wet materials can be effective after mixing Reduce the overall moisture content of composting raw materials. The advantage of this pretreatment method is that t...

 Determining index for complete fermentation of pig manure 1. Maturity: the maturity of fermentation 1) Appearance change: The intuitive qualitative judgment criterion is that the fermentation will no longer undergo intense decomposition, and the temperature of the finished product is lower; the appearance is dark brown or black; the structure is loose; there is no foul smell. 2) Temperature change: Usually the temperature of the fertilizer pile will gradually drop after the high temperature stage. When the fermentation reaches maturity, the pile temperature will be lower than 40°C. 2. Chemical indicators 1) Changes in the content of organic matter and volatile solids: With the progress of fermentation, the content of fermented organic matter and volatile solids shows a continuous downward trend, and finally reaches a basic stability. When it reaches maturity, it can drop by 15-30%. However, this change trend is greatly affected by the source of raw materials. It is not sufficient ...

   Fertilizer production technology Here fertilizer production main refers to organic and compound fertilizer production. As we all know, fertilizer refers to a type of material that provides one or more essential nutrient elements for plants, improves soil properties, and improves soil fertility. It is one of the material foundations of agricultural production. So how to produce fertilzier? We will introuduce organic and compound fertilizer production technology. How to manufacture organic fertilzer? In summary, the organic fertilizer production process roughly includes: raw material selection (animal manure, straw, sludge, grass charcoal, etc.) → fermentation treatment → ingredient mixing → granulation → cooling and screening → metering and sealing →  finished product storage. 1. Select raw material. The raw materials of organic fertilizer production are vairous. You can use animal manure, straw, you can also use tea residue, biogas residue or sugar ...