Fertilizer Production Technology

Fertilizer Factory Machine Heavy Industry Factory is a joint-stock company specializing in the research, design, and manufacturing of new-type bio-organic fertilizer equipment, as well as the research, development, and marketing of new-type fertilizer processing equipment. Buying bio-organic fertilizer equipment to FFM Company of Heavy Industry , holding the "organic fertilizer equipment" hand, will always be a friend! We will uphold advanced concepts, standardized management, and high-quality services, and work with you to open up a new world of new fertilizers. Since FFM was established in 2012, it has brought together a group of engineering and technical talents who have long been engaged in fertilizer technology research, engineering application, and practical experience. On the basis of traditional fertilizers, we have developed many patents for fertilizer processing equipment with many scientific research units, combined with market needs and long-term in-depth researc...

 1. The structure of the disc granulator is novel and reasonable, the weight is reduced, and the height is lowered. The process layout is flexible and convenient, suitable for the transformation of the old factory. 2. The tilt angle of the large pan can be adjusted. Angled gaskets are used for flexible and convenient adjustment. 3. Adopt the unique unpowered combined scraper integration to reduce the auxiliary power consumption. 4. The large plate is composed of a plate body and a plate section. Reduce the power of the main motor. The disc section can be adjusted up and down along the disc body. The end of the disc section is a side flange, and the material ball can be guaranteed not to be strained or torn when it is out of the disc. 5. Brand-new dredging design, with a non-powered set scraper to clear the edge and bottom, and a corner-clearing scraper to clear the corners. With the unique treatment technology of the disc pelleting equipment , the effect of dredging and ball for...

1. Stirring function in raw material conditioning. In fertilizer production, some auxiliary materials need to be added in order to adjust the carbon-nitrogen ratio, pH, and water content of raw materials. The main raw materials and various auxiliary materials, which are roughly stacked together in proportion, can be stirred evenly by the trough-type throwing machine to achieve the purpose of quenching and tempering. 2. Adjust the temperature of the raw material pile. In the operation of the trough turning machine, the raw material pellets are fully contacted and mixed with the air, and the fresh air of the big stars can be conserved in the pile, which helps the aerobic microorganisms to actively generate the heat of fermentation, and the pile temperature rises; when the temperature is high, the fresh air The replenishment of air can reduce the temperature of the stack. A state of alternating medium temperature-high temperature-medium temperature-high temperature is formed, and various ...

Windrow fermenting equipment produced by  FFM Heavy Industries   is a kind of large-scale stacker, with full hydraulic fermentation system, tie rod steering wheel operation, crawler walking, sturdy and durable, strong power, large output, strong turning and throwing ability, turning and throwing cold cylinder hydraulic pressure Lifting adjustment, high degree of automation, simple operation and easy to master. It is a professional windrow turning equipment for aerobic fermentation of organic materials into organic fertilizer. The ground stacking fermented chess style is currently the most economical fertilizer model for civil engineering and human resources. The materials need to be piled in long strips. The material is shaken and broken by the turning machine at regular intervals, and the organic matter is decomposed under aerobic fermenting conditions . It has the function of crushing, which greatly saves time and labor, greatly improves the production efficiency and produc...

 1. Low energy consumption: Double rolling making granules machine means that the material is granulated at room temperature. Compared with other granulation methods, it does not require drying measures such as fuel oil and gas. Production only needs electricity, and each ton of product only consumes about 30kwh. 2. No need to add adhesive: The other drawing processes are basically wet processes, which must have a drying granulation process , corresponding to high energy consumption and high product moisture. However, dry granulation does not require additional additives, only uses the intermolecular force of the material itself, which simplifies the process and reduces energy consumption. 3. Lower investment: Because this machine is omitted, and the process flow is simple, the investment is lower. The system mainly includes 4 parts, namely powder pretreatment, copper pressing, consolidation and crushing and granulation post-treatment. 4. The capacity of   granulation device ...

The input cost of pig manure organic fertilizer includes: plant construction cost, organic fertilizer equipment cost, labor cost, etc. Because the price of organic fertilizer changes every year, we calculate the profit of organic fertilizer based on the general price that has not fluctuated much in recent years. The production line of pig manure organic fertilizer processing plant is divided into two types: pellet production line and powder production line. The prices of these two devices are not the same. The prices of the two organic fertilizers sold in the market are also different. The equipment used in the organic fertilizer granule production line is: manure  fermenting turning machine , grinder,   rotary drum of granulator , sieving machine etc. The cost is between 500,000 and 5.6 million. The equipment used in the powdery organic fertilizer production line is: fermentation turning and polishing machine, grinder, automatic packing machine costs 180,000-200,000. The ...

  1. Chain plate type manure composting machine , pool type requires the minimum distance of the tank is 2 meters, which can reach 12 meters, the fermentation cycle is small, the daily processing capacity and the annual production capacity are large. 2. There is no need to configure a high-pressure forced gas supply and gas restriction system. The chain-plate of manure fermenting equipment will evenly supplement oxygen to the material during the turning process. The material layer has strong oxygen penetration and even aerobic fermentation, which can keep the material in the tank. Internal translation, and automatic discharge when stacking, the side of the fermentation tank can be equipped with a fixed copper sliding angle cable, which is safe, reliable, durable and easy to maintain. 3. The chain-plate organic fertilizer turning machine makes full use of the deep pond design to realize automatic discharging, and it becomes a reality to use the limited ground area to use the organi...

A new type of organic fertilizer granulat ing machine is used to granulate the material. The function of this system is to make granules from the materials after the crushed ingredients are mixed. Flat die granulator is suitable for granulation. Its advantages are: wide adaptability of raw materials, especially suitable for organic materials, wide requirements for raw material density and raw material moisture, raw materials do not need to be dried; large diameter of the pressing tube, the template can be double-sided. The materials are uniformly distributed in the compression chamber, the granulation is stable, the particle stretch forming rate is high, and the appearance of the finished particles is uniform and not easy to be broken. No water is added during the whole granulation and molding process , which saves the cost of subsequent particle drying. The fineness of raw materials is not required. The granulating raw materials (after composting) generally do not need to be fine...

 1. Strictly control the quality of powder According to the formula of organic fertilizer, carefully control the quality of various materials such as chemical fertilizer. When feeding and discharging raw materials, it is forbidden to contain iron blocks, wooden blocks larger than 10mm, and stones larger than 10mm. Rice chaff and sand cannot have many quality indicators, which will seriously result in low output value. 2. Control the water content of granulated particles The most useful and simplest way to check the amount of water in the production process is the most useful and simplest method. Hand feel: Grab a handful of the pelletized material from the disc pelleting equipment. The hand can form a ball, and it can be loosened by a quiet touch with your fingers. It's better to open. In this way, the output value is high, the granules produced are many, and the screen surface is not easily blocked. 3. Choose the nozzles of the plate granulator and adjust the nozzles Generally, ...

The main body of the commercial organic fertilizer fermentation equipment is made of stainless steel, and the contact part with the material is made of stainless steel, which is corrosion resistant, has a long service life, low processing energy consumption, low operating cost, small footprint, vertical sealed tank structure, saves floor space. To better reduce the area requirements for equipment installation. It is suitable for the treatment of organic waste such as chicken dung, cow dung, sheep dung, mushroom residue, traditional Chinese medicine residue, and crop straw. It can complete the harmless treatment within 7 days, reduce pollution and close fermentation), and kill insect eggs. It is an ideal choice for the vast aquaculture, circular agriculture, and ecological agriculture to realize waste resources. Fermentation process has four steps: feeding, high-temperature fermentation and maturity, discharging, and stacking. It runs smoothly and reliably, has a long service life, and ...

The entire production process of making goat dung into organic fertilizer is divided into ten steps, and each step directly affects the quality of the entire organic fertilizer production, which cannot be reduced in production. The following describes the process flow for the production of organic fertilizer.  1. First of all, the sheep manure must be fermented and decomposed. The harmful bacteria in the fermentation process can be killed, which is the most important thing in the entire goat waste organic fertilizer manufacturing process. 2. Secondly, it is necessary to use crushing equipment for sheep litter and semi-wet material grinder to decompose the raw materials. 3. Mixing is a key step in fertilizer production. Its main function is to blend sheep dung with appropriate ingredients in proportion to make the organic fertilizer rich in organic matter and improve the quality.  4. After the materials are evenly mixed, granulation is carried out, which is also the most i...

 The organic fertilizer dehydrator is mainly composed of a screw, a cylindrical cage shell and a cone. The screw shaft and the output shaft of the reducer are connected by a flexible coupling. The following contents show the detailed composition of the fertilizer dehydrator . 　　 1. Screw 　　 The screw of fertilizer solid-liquid type of separator is composed of pitch threads and collars alternately sleeved on the screw shaft. Each thread and collar are respectively keyed on the screw shaft. Except for the first section (feeding area), which is a three-turn equal-distance continuous thread, the other sections are single-turn open, and the pitch of each pitch is different. It gradually decreases from the low-pressure side to the high-pressure side, and the diameter of the hub gradually increases. To increase the pressure, so as to squeeze out the water in the rubber. 　　2. Cylindrical energy shell 　The cylindrical energy shell is composed of a grate plate made up of cage bars fixed on t...

Chicken manure composting fermentation mainly uses biological action combined with mechanical technology to effectively treat chicken manure. The commonly used process method is aerobic fermentation. Due to its high fermentation temperature, it can effectively kill eggs, germs, plant seeds in chicken manure. Under effective mechanical stirring, its drying effect is also very significant.  At present, the commonly used compost fermentation processes in the industry mainly include the stack-type compost fermentation process and the trough-type aerobic fermentation process. The groove composting method is currently the most effective method for processing chicken manure, and it is also suitable for commercial production of chicken manure organic fertilizer, which is conducive to standardized production. It uses biological characteristics combined with mechanized technology, uses natural microorganisms or inoculated microorganisms to completely decompose chicken manure and convert orga...

After years of practice, it has been proved that the processing method of using pig waste disposal system is more suitable for effective harmless treatment and resource utilization.  So what should customers pay attention to when choosing a pig manure organic fertilizer equipment manufacturer? Mainly speaking, it will start with five elements. When we select a manufacturer, you should consider the  qualifications and strength, c ustomer cases, technical level, reputation and beliefs, and after-sales service quality are all important factors we refer to. The following content shows the factors for choose pig dung organic fertilizer processing machine manufacurers. 1. Technical level of pig dung organic fertilizer equipment manufacturers From the perspective of the technical level of pig manure organic fertilizer equipment, it is necessary to compare the characteristics and advantages of the equipment. Take the manufacturer Heavy Industries, for example, FFM Heavy Ind...

The self-propelled compost equipment is composed of transmission device, lifting device, walking device, turning device, transfer car and other main components. It has the advantages of fast stacking speed and uniform stumbling. This machine is suitable for stacking fermentation, which can make the material fully contact with air and achieve perfect fermentation effect . The self-pushed compost turning machine is characterized by saving a lot of manpower and material resources, making the scale of fertilizer production more flexible, and is especially suitable for converting agricultural waste and poultry manure into high-quality organic fertilizer.  It is reported that the fermentation cycle is about one week, the turning distance can reach about 10 meters, and the annual production capacity can reach 10,000 to 10,000 tons. This machine is widely used in the processing of various livestock and poultry manure, straw, mushroom planting and culture materials, and domes...

Precautions for Solving the Clogging of Fertilizer Dryer Equipment If clogging occurs during the operation of the auxiliary machine for drying , it will seriously affect the production efficiency of the manufacturer. Therefore, we should deal with the clogging in time. Our engineers will teach you how to prevent it. Method 1: Using the quick opening structure of the dryer, the positioning of the dryer adopts a card method. Method 2: Use air pressure or composite dryer. This dryer has the dual functions of air dryer and pressure dryer. Method 3: Choose a suitable filter. The filter is a device for filtering impurities in the material and liquid. The selection of the special mesh of the filter should be compatible with the passage and pore diameter of the dryer. Usually, the mesh diameter of the filter is selected as the diameter of the dryer. 0.2 times the channel or aperture is enough. Resolve the Precautions during Drying Machine Installation W e should pay attention to the f...

Cow manure contains 14.5% organic matter, 0.30~-045% nitrogen, 0.15~0.25% phosphorus, and 0.10~0.15% potassium. It is a valuable resource that can be used as a source of soil fertilizer by the planting industry. The organic matter and nutrient content of cow dung is very low in all kinds of livestock, with fine texture, high water content, slow decomposition, low calorific value, and it is a late-acting fertilizer. The nutrient content of cow manure itself is much less than that of chicken manure and pig manure (the content of hydrogen, phosphorus, and potassium are less). In addition, cow manure is cold organic fertilizer, and its decomposition rate is slower than chicken manure and pig manure, so its fertilizer efficiency is better.  It is mainly to crush and screen the organic waste of cow manure. With the binder (bentonite, humic acid) and other ingredients that need to be proportioned, the star is counted in the ingredient mixing system according to the proportioning requirem...

The mobile conveyor belt can be used in the ambient temperature range of 20℃-40℃, and the temperature of the conveyed material is below 50C. The captain and assembly type can be determined according to user requirements. The transmission can be an electric roller or a drive frame. The belt conveyor can carry out the transportation of broken materials and the transportation of finished items. In addition to pure material transportation, it can also be matched with the requirements of the technological process in the cattle production process of various industrial enterprises to form a rhythmic assembly line.  The mobile transportation with advanced conveyor system can transport various materials economically and efficiently. In industrial production, belt conveyors can be used as a link between production machinery and equipment to form continuous production to achieve the continuity and mobilization of production links, increase productivity, and reduce labor intensity. The belt c...